This article mainly introduces:

Panama hydraulic cylinder,reciprocating cylinder manufacturer,reciprocating cylinder

(Panama reciprocating cylinder,produced by Hengyu Hydraulic Cylinder Factory）

reciprocating cylinder are widely used in Panama，because of excellent fatigue and impact resistance，no need for deceleration device，long service life.So our company has designed reciprocating cylinder for customers from Panama.

Introduction to reciprocating cylinder:

What kind of process is used in the reciprocating cylinder to make high-quality reciprocating cylinder products: the body is the main component of the reciprocating cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The reciprocating cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the reciprocating cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the reciprocating cylinder increases by 25%. If the service life of the reciprocating cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. reciprocating cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the reciprocating cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and reciprocating cylinder are stuck or the reciprocating cylinder is blocked. At this time, no matter how to manipulate, the reciprocating cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the reciprocating cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.

If the reciprocating cylinder operation failure, you can start from these aspects to troubleshoot: (1) the hydraulic system control pressure is too low. The throttling resistance in the control line may be too large, the flow valve is improperly adjusted, the control pressure is inappropriate, and the pressure source is disturbed. At this time, the control pressure source should be checked to ensure that the pressure is adjusted to the specified value of the system; (2) Air enters the hydraulic system. Mainly because there is a leak in the system. At this time, check the liquid level of the hydraulic tank, the seals and fittings on the oil suction side of the hydraulic pump, and whether the oil suction filter is too dirty. If so, the hydraulic oil should be replenished, seals and fittings should be treated, and the coarse filter element should be cleaned or replaced. (3) The initial action of the reciprocating cylinder is slow. In the case of low temperature, the hydraulic oil viscosity is large, poor flow, resulting in slow reciprocating cylinder action. The improvement method is to replace the hydraulic oil with better viscosity and temperature performance If the reciprocating cylinder is weak and cannot push the load, please check the internal leakage problem. The internal leakage of the reciprocating cylinder includes the leakage caused by excessive wear of the reciprocating cylinder block seal, the piston rod and the seal cover seal and the piston seal. The cause of sealing leakage between the piston rod and the seal cover is that the seal is wrinkled, squeezed, torn, worn, aging, deterioration, deformation, etc., and a new seal should be replaced at this time. The main cause of excessive piston seal wear is improper adjustment of the speed control valve, resulting in excessive back pressure and improper seal installation or hydraulic oil contamination. The second is that foreign bodies enter the assembly and the quality of sealing materials is not good. The result is that the action is slow and weak, and in serious cases, it will cause damage to the piston and reciprocating cylinder, and the phenomenon of "pulling the reciprocating cylinder" appears. The treatment method is to adjust the speed control valve, and the necessary operations should be done according to the installation instructions.

The method of sleeve reciprocating cylinder to improve the processing quality: there is a big gap in the service life of post-plating polishing and post-plating polishing, especially in mass production. Strictly clean the flying edge and burr of mechanical components, especially the edge of the sealing groove, and the tiny metal burr, strictly clean before assembly. The surface fatigue strength and stress corrosion resistance of the reciprocating cylinder can be significantly improved by rolling in the finishing of the inner holes of the reciprocating cylinder. The roughness of the surface of the friction pair is generally controlled between Ra0.4 and 0.8.

If the reciprocating cylinder is sliding or crawling (stop and go), check whether there is any astringency inside the reciprocating cylinder. The internal parts of the reciprocating cylinder are improperly assembled, the parts are deformed, worn or the shape and position tolerance is excessive, and the action resistance is too large, so that the piston speed of the reciprocating cylinder changes with the different stroke position, and there is slip or crawl. Most of the reasons are due to poor assembly quality of parts, surface scars or sintered iron filings, so that the resistance increases, the speed decreases. For example, the piston is different from the piston rod or the piston rod is bent, the reciprocating cylinder or the piston rod is offset from the mounting position of the guide rail, and the sealing ring is too tight or too loose. The solution is to repair or adjust, replace damaged parts and remove iron filings. At the same time, check whether the lubrication is good or whether the reciprocating cylinder bore processing is out of whack. Because the piston and reciprocating cylinder, guide rail and piston rod are relative If the reciprocating cylinder is crawling seriously, check whether air has entered the hydraulic system. Air compression or expansion can cause the piston to slip or crawl. The exclusion measures are to check the hydraulic pump, set up a special exhaust device, and quickly operate the exhaust several times in the full stroke. Check the seals at the same time, because the quality of the seals is directly related to slippage or crawling. When the O-ring is used under low pressure, compared with the U-ring, it is easy to slip or crawl because of the higher surface pressure and the larger difference between static and static friction resistance. The surface pressure of the U-shaped sealing ring increases with the increase of pressure, although the sealing effect is correspondingly improved, but the difference between static and static friction resistance is also larger, the internal pressure increases, affecting the rubber elasticity, due to the increase in the contact resistance of the lip, the sealing ring will tip over and the lip elongation, and it is also easy to cause slip or crawling reciprocating cylinder weight composition and calculation. The weight of the reciprocating cylinder is composed of the reciprocating cylinder diameter, the outer diameter and weight of the reciprocating cylinder, the rod diameter, and the weight of the accessories, so in calculation, it is to add all these together to get the specific value. However, if there are special circumstances, it may be calculated separately. This work can be carried out by yourself, but it can also be carried out by professionals, so that mistakes can be avoided.

Answers to some questions about reciprocating cylinder:

Need a hydraulic cylinder, vertical upward 10 seconds to lift 20 tons of weight up 2 meters, how large cylinder and rod, how much pressure to use the plunger pump and how big?
The first thing to determine the system pressure, let's say 25 mpa, can take into account cost and performance. 1 Cylinder area 20000/250=80 square cm cylinder diameter (80/3.14) squared x2=200 mm 2 cylinder volume 80x200=16000 ml =16 L 3 Required pump flow 16x60/10=96 L/min 4 Power 96x25/55=43 kW 45 kW motor is available.

What is the role of the cylinder on the plastic mold? The oil cylinder plays a great role in the mold, one is that the core distance is very large, or because of the mechanism of the product, only the oil cylinder is reasonable or more cost saving. Let the side core be extracted before opening the mold. Hot runner is mainly based on the product, sometimes customers require to use hot runner, the price is more expensive, but there are many benefits. It can save raw materials and shorten the molding cycle.