Release time:2023-11-24 16:13:24 Hits: Current position: Home > News
This article mainly introduces:
Canada hydraulic cylinder,tension cylinder manufacturer,tension cylinder(Canada tension cylinder,produced by Hengyu Group)
tension cylinder are widely used in Canada,because of excellent temperature resistance,no transmission clearance,powerful torque.So our company has designed tension cylinder for customers from Canada.
tension cylinder abnormal sound, hysteresis phenomenon cause and elimination method: the piston rod is extended with abnormal sound and hysteresis, if the tension cylinder is placed for a period of time, the tension cylinder may enter the air, and the movement can be normal after dozens of repeated movements. If it still cannot be eliminated, check whether the load is aligned with the axis of the piston rod; Retracted piston rod installation helps to align the load with the piston rod. If the flow is unstable, it will also lead to abnormal movement of the piston rod. Check the relevant components of the hydraulic system.
When the tension cylinder needs to be disassembled for maintenance due to leakage and other faults, the piston should be moved to the bottom position of the tension cylinder, and hard beating and sudden drop are strictly prohibited during disassembly.
What kind of process is used in the tension cylinder to make high-quality tension cylinder products: the body is the main component of the tension cylinder, mining single pillar, hydraulic support, gun tube and other products, and its processing quality directly affects the life and reliability of the entire product. Body processing requirements are high, the internal surface roughness requirements are Ra0.4 ~ 0.8&um, the coaxiality, wear resistance requirements are strict. The basic feature of body is deep hole processing, which has always troubled the processing personnel. The tension cylinder products of our company mainly use rolling processing, because the surface layer has surface residual compressive stress, which helps to close the surface micro-cracks and hinder the expansion of erosion. Thus, the corrosion resistance of the surface can be improved, and the fatigue crack can be delayed or expanded, and the fatigue strength of the body can be improved. The correct rolling process of the tension cylinder block: broaching block - fine boring block - grinding block. The rolling method is: broaching block - fine boring block - rolling block, the process is 3 parts, but the time is compared: grinding 1 meter of the block is about 1-2 days, rolling 1 meter of the block is about 10-30 minutes. Input comparison: grinding machine or quilting machine (tens of thousands - millions), rolling knife (ten thousand - tens of thousands). After rolling, the surface roughness of the hole decreases from RA3.2-6.3um before rolling to RA0.4-0.8&um, the surface hardness of the hole increases by about 30%, and the fatigue strength of the inner surface of the tension cylinder increases by 25%. If the service life of the tension cylinder is only considered, it is increased by 2 to 3 times, and the efficiency of the boring and rolling process is about 3 times higher than that of the grinding process. tension cylinder misoperation or operation failure may be caused by the following reasons, you can start from these aspects of the investigation: (1) spool stuck or valve hole blocked. When the spool of the flow valve or direction valve is stuck or the valve hole is blocked, the tension cylinder is prone to misoperation or operation failure. At this time, the contamination of the oil should be checked; Check whether dirt or colloidal deposits are stuck in the spool or blocking the valve hole; Check the wear of the valve body, clean and replace the system filter, clean the fuel tank, and replace the hydraulic medium. (2) The piston rod and tension cylinder are stuck or the tension cylinder is blocked. At this time, no matter how to manipulate, the tension cylinder does not move or moves very little. At this time, check whether the piston and piston rod seal is too tight, whether it enters the dirt and gum deposits: whether the shaft line of the piston rod and the tension cylinder is in the center, whether the wearing parts and seals are invalid, and whether the load is too large.
The tension cylinder should be used as far as possible to avoid the transverse force, sometimes the piston rod to bear the transverse load is too large, especially do not force or pull the tension cylinder, bite. Elimination method: When installing the tension cylinder, ensure that the axis position of the tension cylinder is consistent with the direction of movement; Make the load borne by the tension cylinder as far as possible through the tension cylinder axis, to avoid the phenomenon of eccentricity.
CNC lathe rotary cylinder oil leakage and treatment methods
Oil leakage often occurs when the cylinder (especially the hollow cylinder) of the CNC lathe is installed. First check the cylinder yaw, be sure to reach or close to the required value, generally the cylinder requires the outer beat within 1 wire. Otherwise, too much beating is sure to leak oil. Then check whether the tubing is smoothly downward at a certain Angle, and can not bend. Look at the pipe outlet can not go into the oil level, to a little higher. Otherwise, there's back pressure and it's gonna leak.
What is the cause of the deep scratch of the cylinder?
The following reasons can cause the cylinder to be scratched. 1: Hydraulic oil containing particulate impurities into the hydraulic cylinder, these particulate impurities stuck between the piston rod and the guide ring (or stuck between the piston and the inner wall of the cylinder), when the piston movement in the cylinder will scratch the piston rod, the phenomenon of the inner wall of the cylinder, the more particles, the larger the scratch marks the deeper and more obvious. 2: The body of the cylinder itself. Due to assembly or design reasons, the coaxial error between the piston rod, piston, cylinder, guide ring and other parts is too large, or the cylinder, piston rod straightness error is too large, so that the piston rod and the guide ring interference between the cylinder, this mechanical interference will certainly lose the piston rod or cylinder wall.